Die cutting is an essential manufacturing process for a wide range of product applications. It offers precision, process flexibility, low cost set up, and is ideally suited for both low and high volume production. As experts in the manufacturing of parts composed of rubber compounds. Die cut gaskets can be supplied plain or pre-laminated with pressure sensitive adhesives; we have an extensive range of adhesives to suit numerous applications, our sales team are on hand to help you with your requirements.
The die-cutting mould cost is cheap, but the material is purchased from rubber sheet, this kind of material perfermance (such as temperature resistant, resists deformation, compression set, tensile strength etc.. ) is not as good as compression parts.
Material
Silicone/NR/NBR/EPDM/foam NBR/Foam EVA/foam silicone/foam EPDM/foam CR...All materials can be with adhesive backing.
Tolerance Standard
We can make parts according to your tolerance requirements, if you do not have special requirements on the tolerance,our tolerance is according to the standard of ISO3302:2014 CLASS 2
Surface Treatment
Matt, smooth, texture
Process Flow Diagram
Once the order is confirmed, our engineer will start to design the mould drawing and mould making in advance. Once the mould making is finished, we’ll make several pieces of pre-production samples for test, if the dimensions are correct, then we will send the samples to customers for final confirmation. If the test failed, we will modify the mould or adjust the molding parameter to make new samples, and test it again. Once the samples are approval by customers, we will purchase the raw material and making quality inspection. Then mixing material, molding and trimming, we will make many times of inspection during the production. Finally we will arrange the assembly and packing. After whole order is ready, we will send the packing list to customer to arrange the shipment.
Quality Control
NEWAY’s quality is 100% according to ISO9001 Standard. We seriously take care of the quality control from IQC to OQC, throughout each step of the production. Let us show you our quality control:
For raw materials, we’ll do the IQC in time. All materials are procured only from the verified suppliers, who have implemented and maintain certified quality management systems in their plants. With full certificates, such as RoHs, Reach, MSDS, FDA, LFGB, UL, EN549, BPA free, EN71, and so on;
For pre-production samples, we'll provide several pieces to our clients for assembly and function testing. We will seal the samples in time once they're approval.
For Bulk Production, we'll do the IPQCS & PQC (Multiple Sampling Inspection) during production and we'll do the FQC (Sampling Inspection) after deburr or breaking sharp edges. In order to timely find problems, solve problems, reduce defective products, reduce manufacturing costs.
After packing and assembling, we'll do the OQC (Sampling Inspection) to make sure the final goods are qualified.
Below you find find our inspection equipment for your reference.